Fractal approach to forecasting quality of rolled rolls
DOI:
https://doi.org/10.30838/J.PMHTM.2413.250918.58.400Keywords:
roller iron, mechanical properties, fractal dimension, structure, regression equationAbstract
Abstract. Formulation of the problem. Non-destructive testing methods are often used to evaluate mechanical properties. A promising direction in the field of predicting the characteristics of the quality of a metal is the use of mathematical methods of forecasting, in particular, planning experiments. Material and methods. For the research, СПХН–45 roller iron was selected. Mechanical tests were carried out on radial samples of the working area of the roll barrels (distance from the surface to 10 mm). The fractal dimension was calculated using a technique based on the convergence of cellular and point methods. Results and discussion. Relationships describing the effects of the fractal dimensions of the pearlite matrix, graphite and carbides on the mechanical properties of roll iron (tensile strength and bending strength, toughness and hardness) are established. The regression equations are obtained, which make it possible topredict the mechanical properties of the working area of the СПХН–45 mill rolls, depending on the fractal dimension of the elements of their structure. Conclusions. The influence of the fractal dimension of the structure of rolling rolls on their mechanical properties is determined, which makes it possible to use the obtained models to predict these properties.
References
Vdovin K.N., Gimaletdinov R.Kh., Kolokol'tsev V.M. and Tsybrov S.V. Prokatnyye valki [Mill rolls]. Magnitogorsk : MGTU, 2005, 543 р. (in Russian).
Bolshakov V.I. and Fortigin A.A. Poisk putey prognoza kachestva metalla [The method of the metal quality prediction]. Metaloznavstvo ta termichna obrobka metaliv[Metall Science and Heat Treatment of Metals]. 2016, no. 2, pp. 4046.(in Russian).
Dubrov Yu., Bolshakov V. and Volchuk V. Puti identifikatsii periodicheskikh mnogokriterial'nykh tekhnologiy [Road periodic identification of multi-criteria Technology]. Saarbrucken : Palmarium Academic Publishing, 2015, 236 p. (in Russian).
Bolshakov V.I., Volchuk V.N. and Dubrov Yu.I. Identifikatsiya mnogoparametricheskikh, mnogokriterial'nykh tekhnologiy i puti ikh prakticheskoy realizatsii [Multiparameter identification, multicriteria techniques and ways of their implementation]. Metaloznavstvo ta termichna obrobka metaliv[Metall Science and Heat Treatment of Metals]. 2013, no.4,pp. 5−11. (in Russian).
Bol’shakov V.I., Volchuk V.N. and Dubrov Yu.I. Etapy identyfikatsiyi bahatoparametrychnykh tekhnolohiy ta shlyakhy yikh realizatsiyi[Stages multiparameter identification technologies and ways of their implementation]. Visnyk Natsional’noyi akademiyi nauk Ukrayiny[Bulletin of the National Academy of Sciences of Ukraine]. 2013, no. 8, pp. 66–72. (in Ukrainian).
Bolshakov V.I., Volchuk V.N. and Dubrov Yu.I. O prognozirovanii kachestva tselevogo produkta v periodicheskikh tekhnologiyakh [Predicting the quality of a desired product in periodic technologies]. Dopovidi Natsionalnoi akademii nauk Ukrainy[Reports of the National Academy of Sciences of Ukraine]. 2014, no. 11, pp. 7781. (in Russian).
Bol'shakov Vad.I., Bolshakov V.I., Volchuk V.N. and Dubrov Yu.I. Chastkova kompensatsiya nepovnoty formalʹnoyi aksiomatyky pry identyfikatsiyi struktury metalu [The partial compensation of incompleteness of formal axiomatics in the identification of the metal structure]. Visnyk akademiyi nauk Ukrayiny [Bulletin of the National Academy of Sciences of Ukraine]. 2014, no. 12, pp. 45−48. (in Ukrainian).
Bol’shakov V.I., Volchuk V.N. and Dubrov Yu.I. Materialovedcheskiye aspekty primeneniya chastichnoy kompensatsii nepolnoty formal'noy aksiomatiki[Material aspects of use of partial compensation of incompleteness of formal axiomatics]. Visnyk Prydniprovs’koyi derzhavnoyi akademiyi budivnytstva ta arkhitektury [Bulletin of Prydniprovs’ka State Academy of Civil Engineering and Architecture]. 2015, no. 5, pp. 10–16. (in Russian).
Saltykov S.A. Stereometricheskaya metallografiya[Stereometric metallography]. Moskva: Metallurgiya, 1976, 270 p.(in Russian).
Bolshakov V.I., Volchuk V.M. and Dubrov Yu.I. Primeneniye teoretiko-informatsionnogo podkhoda dlya identifikatsii struktury metalla [The use of information–theoretic approach to identify the structure of the metal]. Visnyk Prydniprovsʹkoyi derzhavnoyi akademiyi budivnytstva ta arkhitektury [Bulletin of Prydniprovska State Academy of Civil Engineering and Architecture]. 2014, no. 8, pp. 4–9. (in Russian).
Zhuravel' I.M. and Svirs'ka, L.M. Measurement of the mean grain size in a metal by using fractal dimensions. Materials Science, 2010, vol. 46, no. 3, рp. 418–420.
Volchuk V.M. K primeneniyu fraktal'nogo formalizma pri ranzhirovanii kriteriyev kachestva mnogoparametricheskikh tekhnologiy [On the Application of Fractal Formalism for Ranging Criteria of Quality of Multiparametric Technologies]. Metallofizika I noveyshiye tekhnologii [Metal Physics and Advanced Technologies]. 2017, vol. 39, no. 3, рp. 949−957. (in Russian).
Bol’shakov V., Volchuk V. and Dubrov Yu. Fractals and properties of materials. Saarbrucken : Lambert Academic Publishing, 2016, 140 p.
Bol’shakov V.I., Volchuk V.N. and Dubrov Yu.I. Fraktaly v materialovedenii [Fractals in materials]. Dnipropetrovsk : PSACEA, 2005, 253 p. (in Russian).
Bol’shakov V.I., Volchuk V.M. and Dubrov Yu.I. Organizatsiya fraktal'nogo modelirovaniya [Organization of fractal modeling]. Dopovidi Natsionalnoi akademii nauk Ukrainy [Reports of the National Academy of Sciencesof Ukraine]. 2018, no. 6, pp. 6772. (in Russian).
Bolshakov V.I., Volchuk V.M. and Dubrov Yu.I. Topologicheskiye i fraktal'nyye invarianty struktury dlya otsenki kachestva metalla [Topological and fractal invariants of a structure to assess the quality of a metal]. Dopovidi Natsionalnoi akademii nauk Ukrainy [Reports of the National Academy of Sciences of Ukraine]. 2017, no. 4, pp. 42–48. (in Russian).
Bolshakov V.I., Volchuk V.M. and Dubrov Yu.I. Fraktal'nyy podkhod pri identifikatsii slozhnykh sistem [Fractal approach to the identification of complex systems]. Dopovidi Natsionalnoi akademii nauk Ukrainy [Reports of the National Academy of Sciences of Ukraine]. 2017, no. 6, pp. 46–50. (in Russian).
Bol’shakov V.I., Volchuk V.N. and Dubrov Yu.I. Razrabotka i issledovaniye metoda opredeleniya mekhanicheskikh svoystv metalla na osnove analiza fraktal'noy razmernosti yego mikrostruktury [Development and study of the method for determining the mechanical properties of a metal based on an analysis ofthe fractal dimension of its microstructure]. Metallovedenie i termicheskaya obrabotka metallov [Metall Science and Heat Treatment of Metals]. 2004, no. 1, pp. 43–54. (in Russian).
Volchuk V., Klymenko I., Kroviakov S. and Orešković M. Method of material quality estimation with usage of multifractal formalism. Tehnički glasnik –Technical Journal, 2018, vol. 12, no. 2, рр. 93–97.
Volchuk V.M. Opredeleniye chuvstvitel'nosti mul'tifraktal'nykh kharakteristik metalla [Determining the sensitivity of the multifractal characteristics of metals]. Visnyk Prydniprovs’koyi derzhavnoyi akademiyi budivnytstva ta arkhitektury [Bulletin of Prydniprovs’ka State Academy of Civil Engineering and Architecture]. 2015, no. 12, pp. 10–14. (in Russian).
Bol’shakov V.I., Dubrov Yu.I., Kryulin F.V.and Volchuk V.N. Sposib vyznachennya fraktal’noyi rozmirnosti zobrazhennya[Method for Determining the Dimensionality of Images]. Patent product no. 51439А, UA. MPK 7 G06K9/00, bulletin no. 11, 2002. (in Ukrainian).
Bolshakov V.I., Volchuk V.N. and Dubrov Yu.I. Osobennosti primeneniya mul'tifraktal'nogo formalizma v materialovedenii [Features of the multifractal formalism in materials]. Dopovidi Natsionalnoi akademii nauk Ukrainy [Reports of the National Academy of Sciences of Ukraine]. 2008, no. 11, pp. 99107. (in Russian).
Volchuk V.M. O vybore masshtaba izobrazheniya struktury dlya yeye mul'tifraktal'nogo analiza [Selection of scale of picture of structure for its multifractal analysis]. Visnyk Prydniprovs’koyi derzhavnoyi akademiyi budivnytstva ta arkhitektury [Bulletin of Prydniprovs’ka State Academy of Civil Engineering and Architecture]. 2015, no. 11, pp. 38–41.(in Russian).
Volchuk V.N. K voprosu o primenenii teorii mul'tifraktalov dlya otsenki mekhanicheskikh svoystv metalla [On the application of the theory of multifractals for the evaluation of the mechanical properties of a metal]. Metallovedenie i termicheskaya obrabotka metallov [Metall Science and Heat Treatment of Metals]. 2014, no. 3, pp. 12–19. (in Russian).
Bol’shakov V.I., Volchuk V.M. and Dubrov Yu.I. Osnovy organizacii fraktal'nogo modelirovaniya [Fundamentals of fractal modeling]. Kyiv, Ukraine : PH «Akademperiodyka» National Academy of Sciences of Ukraine, 2017, 170 p. (in Russian).
Bol’shakov V., Volchuk V. and Dubrov Yu. Puti primeneniya teorii fraktalov[Ways of applying the theory of fractals]. Saarbrucken : Palmarium Academic Publishing, 2016, 146 p. (in Russian).
Downloads
Published
Issue
Section
License
Authors that are published in this journal agree to follow the conditions:
Authors reserve the right to the authorship of his work and cede the right to the journal of first publication of this work on conditions of the license under the Creative Commons Attribution License, which allows others to distribute it freely with the obligatory reference to the author of the original work and the first publication of the work in this journal.