SMOOTH AND REDUCED OIL AND GAS PIPES WITH INCREASED CORROSION RESISTANCE

Abstract

Formulation of the problem. Corrosion of pipes used in the oil and gas industry leads to significant economic losses, therefore, increasing their corrosion resistance and durability is an urgent task. Purpose: generalization of results of developments of technologies of manufacturing and research of qualitative characteristics of oil and gas pipelines (smooth) and pump-compressor (threaded) pipes of the increased and high corrosion resistance and giving recommendations on their application in oil and gas industry in environments of various corrosion aggressiveness. Methodology. The microstructure of tubular steels and protective coatings was studied by light metallography and electron microscopy. Complex corrosion studies included laboratory tests of samples in model chloride and hydrogen sulfide-containing media, the resistance to sulfide corrosion cracking under stress (SCCS) and hydrogen cracking (НС) according to the methods of NACE TM 0177 and NACE TM 0284 as well as operational tests at the oil fields of Ukraine. Mechanical properties for stretching and impact bending of samples by standard methods. Results. The results of the development of production technologies and the study of the qualitative characteristics of oil and gas pipelines and tubing with increased and high corrosion resistance in aggressive oil and gas production environments are summarized. The influence of the chemical composition of steels and protective coatings, as well as pipe manufacturing technologies on their microstructure, corrosion resistance in various media, and mechanical properties is shown. Scientific novelty. For the first time, the presence of special low-energy boundaries in the ferrite of low-alloy ferrite-pearlite and high-alloy ferritic-austenitic steels was established, their number and energy level were estimated. The high operational reliability of threaded pipes with a protective coating is substantiated. Practical value. The results of the work and recommendations for the rational use of oil and gas pipes with increased corrosion resistance can be used to increase the economic efficiency of production in the oil and gas industry.